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Baked Rigatoni Fra Diavolo with Sausage and Zucchini Recipe

5 Stars 4 Stars 3 Stars 2 Stars 1 Star 3.8 from 35 reviews
  • Author: admin
  • Prep Time: 15 minutes
  • Cook Time: 35 minutes
  • Total Time: 50 minutes
  • Yield: 8 servings
  • Category: Main Course
  • Method: Baking
  • Cuisine: Italian-American

Description

This Baked Rigatoni Fra Diavolo with Sausage and Zucchini combines al dente rigatoni pasta with a spicy tomato sauce featuring Italian sausage, tender sautéed zucchini, fresh herbs, and a blend of mozzarella and Parmesan cheeses. Baked to perfection until bubbly and golden, this hearty Italian-American dish offers a rich and flavorful meal perfect for family dinners or entertaining guests.


Ingredients

Scale

Pasta and Vegetables

  • 1 pound uncooked rigatoni pasta
  • 2 large zucchini, chopped into 1/4-inch rounds

Meat

  • 1 pound Italian sausage

Aromatics and Sauce

  • 1/2 cup olive oil
  • 1/2 cup yellow onion, diced
  • 8 cloves garlic, minced
  • 1 teaspoon crushed red pepper flakes
  • 2 tablespoons tomato paste
  • 1 (28-ounce) can crushed tomatoes with basil
  • 3/4 cup white wine or chicken broth
  • 1/2 cup fresh basil leaves, thinly sliced
  • 1/4 cup fresh mint leaves, roughly chopped
  • 1 teaspoon salt
  • 1/2 teaspoon black pepper

Cheese

  • 1 pound part-skim mozzarella cheese (half shredded and half cut into 1-inch cubes)
  • 1/2 cup Parmesan cheese, finely grated


Instructions

  1. Preheat and Prepare Dish: Preheat oven to 350°F (175°C). Spray a 9×13-inch baking dish with nonstick cooking spray and set aside.
  2. Cook Pasta: Bring a large pot of salted water to a boil, add rigatoni, and cook for 6-7 minutes until al dente. Drain and return the pasta to the pot to keep warm.
  3. Sauté Zucchini: Heat 1/4 cup olive oil in a skillet over medium heat, add the chopped zucchini, and cook until golden brown, about 6 minutes. Remove the zucchini and set aside.
  4. Brown Sausage: In the same skillet, add the Italian sausage and cook until browned and cooked through, about 5-7 minutes. Remove and set aside with the zucchini.
  5. Prepare Sauce Base: Drain excess grease from the skillet, add remaining olive oil, then sauté the diced onion until soft and translucent, about 8 minutes. Add minced garlic and crushed red pepper flakes; cook for an additional 1 minute to release their flavors.
  6. Add Tomato and Herbs: Stir in tomato paste, crushed tomatoes, white wine (or chicken broth), fresh basil, fresh mint, salt, and black pepper. Allow the sauce to simmer gently to combine the flavors.
  7. Combine Ingredients: Add the cooked sausage and sautéed zucchini back into the sauce, stirring well to evenly distribute them.
  8. Assemble in Baking Dish: Pour the cooked rigatoni into the prepared baking dish, then top with half of the shredded mozzarella and place the mozzarella cubes evenly over the pasta.
  9. Bake: Bake in the preheated oven for 30 minutes until the cheese is melted, bubbly, and slightly golden.
  10. Serve: Remove from the oven and serve warm, sprinkled with finely grated Parmesan cheese.

Notes

  • For a milder dish, reduce or omit the crushed red pepper flakes.
  • You can substitute Italian sausage with ground turkey or chicken for a leaner option.
  • If you prefer a thicker sauce, simmer the sauce longer before combining with pasta and baking.
  • Leftovers keep well covered in the refrigerator for up to 3 days and can be reheated in the oven or microwave.
  • Fresh basil and mint add brightness; if unavailable, substitute with 1 teaspoon dried Italian seasoning.